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Process Data set: HALFEN Iso-ElemenT HIT-HP MVX (en) en de

Tags Dieser Datensatz ist Bestandteil der ÖKOBAUDAT.
Key Data Set Information
Location DE
Reference year 2017
Name
HALFEN Iso-ElemenT HIT-HP MVX
Use advice for data set Scope: This EPD refers to the specific load-bearing thermal insulated connection element HALFEN Iso-ElemenT type HIT-HP MVX-0805-20-100-cc (18.64 kg) manufactured by HALFEN. The stainless steel component of the tension bar is produced at HALFEN plant Artern / Germany. Other components tension bars, Compression-Shear-Bearings (CSB), processed casing boxes and assembled module units are produced at HALFEN plant Nowe Skalmierzyce / Poland. The final assembling of all module units is done at HALFEN plant Artern / Germany or at HALFEN plant Nowe Skalmierzyce / Poland. Specific data from the HALFEN production facility in Artern / Germany and Nowe Skalmierzyce / Poland was recorded for the LCA. System boundary: Type of the EPD: cradle-to-gate - with options. The declaration considers the life cycle stages of production (A1-A3), including processes that provide materials (mainly steel and PVC-parts) and energy input for the system,manufacturing and transport processes up to the factory gate, as well as waste processing. The production takes place in sites in Germany and Poland. Certain parts are produced in the german site and transported to Poland for final assembly. The end of life stages covers the impacts of recycling of steel and landfilling other materials (module C4) and module D which covers loads and benefits beyond the system boundaries are also considered.
Technical purpose of product or process The HALFEN Iso-ElemenT type HIT-HP MVX is used for static transfer of bending moments as well as positive and negative shear forces. It is placed between the outer and inner reinforced concrete construction such that the heat flow is locally minimized and the thermal bridges is reduced.
Classification number 2.25.01
Classification
Class name : Hierarchy level
  • OEKOBAU.DAT: 2.25.01 Insulation materials / Insulation elements / Isokorb thermal breaks
  • IBUCategories: null / null / null
General comment on data set The HALFEN Iso-ElemenT HIT-HP MVX is a load bearing insulated connection element for thermal separation of cantilevered reinforced concrete components such as balcony and ceiling slabs. It is used to prevent mold, to ensure increased building physical requirements and to avoid cracking due to temperature expansions. It consists of a sturdy casing box made of plastic, which is filled with mineral rock wool. In addition to the insulating effect, the mineral rock wool is used as fireproofing material so that all versions of the insulated connection element HIT-HP are by default classified in the fire resistance class REI 120 according to /EN 13501-2/. The tension bars and the Compression-Shear-Bearings (CSB) form the statically bearing components of the system. They are arranged into the casing box in such a way that a shift in all three spatial directions can be excluded, so that the system has a high assembly security. The tension bars are made of a welded connection of stainless steel and rebars. The Compression-Shear-Bearings consist of a fiber-reinforced high-performance mortar and are adapted with regard to the usage area, as well as mechanical and structural properties. The HALFEN Iso-ElemenT HIT-HP MVX is available in the following variants: joint widths: HP = 80 mm The number of tension bars and Compression-Shear-Bearings define the load bearing capacity level of each HIT element Element height: h = 16 cm to 35 cm Element length: l = 25 cm, 50 cm, 100 cm Concrete cover: cc = 30 mm, 35 mm, 50 mm The respective variant of HALFEN Iso-Element HIT is integrated in the product name and so clearly defined.The declared product HIT-HP MVX-0805-20-100-cc in the EPD is thus characterized by: joint widths: HP = 80 mm Number of tension bars: 8 Number of Compression-Shear-Bearings: 5 Element height: h = 20 cm Element length: l = 100 cm Concrete cover: cc = 30 mm, 35 mm, 50 mm Detailed information about HALFEN Iso-ElemenT HIT-HP MVX-0805-20-100-cc is included in the table in section 2.3. All variants of the above mentioned product HALFEN Iso-ElemenT HIT-HP MVX have respective to the declared product HIT-HP MVX-0805-20-100-cc identical components which are manufactured by the same production processes. Thus, the EPD results for the production of HALFEN Iso-ElemenT HIT-HP MVX-0805-20-100-cc are applicable to other element types (load bearing capacities) by considering the respective calculation rules within this EPD. All used materials are recyclable and made in a significant ratio from recycled materials. Therefore, the HALFEN Iso-ElemenT can be classified as environmentally friendly.
Copyright Yes
Owner of data set
Quantitative reference
Reference flow(s)
Material properties of the reference flow
    • grammage: 18.6 kg/m^2
    • linear density: 18.6 kg/m
Time representativeness
Data set valid until 2023
Technological representativeness
Technology description including background system The materials needed for the final assembly of the HALFEN Insulated connections HIT-HP are manufactured in-house or purchased from qualified verndors. The Halfen insulated connection HIT-HP with tension bars and Compression-Shear-Bearings is built from a modular system of plastic casings with integrated thermally insulating fire protection material. In order to be protected from moisture, the thermally insulating fire protection material is enclosed in the casing box from all sides. The welded connections of the tension bars are made with the flash butt welding method. The tension bars are arranged in the upper casings and secured in their positions, together they form an assembly unit. The Compression-Shear-Bearings made of high performance mortar are arranged with CSB end-caps in a casing box and secured in their positions. They form an assembly unit. In the built-in state, the upper casings are connected with the lower casings. The stainless steel component of the tension bar is produced at HALFEN plant Artern / Germany. The components: tension bars, Compression-Shear-Bearings, processed casing boxes and assembled module units are produced at HALFEN plant Nowe Skalmierzyce / Poland. The final assembling of all module units is done at HALFEN plant Artern / Germany or HALFEN plant Nowe Skalmierzyce / Poland. Declared unit: The declared unit is 1 m lenght of load bearing thermal insulation element HALFEN Iso-ElemenT Type HIT-HP MVX-0805-20-100-cc. The calculation of the average of two production sites is based on actual production volumes.

Indicators of life cycle

IndicatorDirectionUnit Production
A1-A3
 Waste processing
C3
 Disposal
C4
 Recycling Potential
D
Input
  • 85.2
  • 0
  • 0.2
  • -9.51
Input
  • 20.1
  • 0
  • 0
  • 0
Input
  • 105
  • 0
  • 0.2
  • -9.51
Input
  • 326
  • 0
  • 1.76
  • -88.5
Input
  • 78.2
  • 0
  • 0
  • 0
Input
  • 404
  • 0
  • 1.76
  • -88.5
Input
  • 13.4
  • 0
  • 0
  • 0
Input
  • 0
  • 0
  • 0
  • 0
Input
  • 0
  • 0
  • 0
  • 0
Input
  • 0.143
  • 0
  • 0.000359
  • -0.0374
Output
  • 0.00000155
  • 0
  • 4.02E-8
  • -2.21E-7
Output
  • 7.57
  • 0
  • 8.15
  • -4.94
Output
  • 0.0152
  • 0
  • 0.0000246
  • -0.000298
Output
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 10.5
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0

IndicatorUnit Production
A1-A3
 Waste processing
C3
 Disposal
C4
 Recycling Potential
D
  • 30.4
  • 0
  • 0.131
  • -7.43
  • 1.23E-9
  • 0
  • 1.45E-12
  • -5.31E-11
  • 0.00948
  • 0
  • 0.0000753
  • -0.00296
  • 0.139
  • 0
  • 0.000783
  • -0.0635
  • 0.0104
  • 0
  • 0.000107
  • -0.00258
  • 0.00222
  • 0
  • 4.51E-8
  • -0.00025
  • 366
  • 0
  • 1.7
  • -87.7