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Process Data set: CALOSTAT® (en) en de

Tags Dieser Datensatz ist Bestandteil der ÖKOBAUDAT.
Key Data Set Information
Location RER
Reference year 2021
Name
CALOSTAT®
Use advice for data set Scope: This environmental declaration covers CALOSTAT®, which may be used as highly efficient heat insulation and is manufactured by Evonik Resource Efficiency GmbH. As CALOSTAT® insulation boards are sold in various measurements and strengths, this environmental declaration is based on volume (for the provided density).This document is translated from the German Environmental Product Declaration into English. It is based on the German original version EPD-EVO-20170122-IBA1-DE. The verifier has no influence on the quality of the translation. System boundary: This EPD type is “From the cradle to the factory gate - with options”. Here, the environmental assessment takes into account the following life-cycle phases: Manufacture and preparation of the preliminary products (module A1), Transportation of the preliminary products to the factory (module A2), Production of CALOSTAT® including the preparation of a waste material for secondary raw material within production, manufacture of the packaging, preparing the energy and production processes (module A3), Burning the packaging (module A5), Transportation to the recycling process or to landfill (module C2), Exhaust air and waste treatment (module C3), Removal of the used insulation boards (module C4), End of life phase (recycling) of used insulation boards (module D). The raw materials are examined to their elementary flows. The complete production process is examined.
Technical purpose of product or process CALOSTAT® is recommended for different areas of use inside and outside around the building envelope in accordance with DIN 4108-10, for example: Interior insulation of ceilings, roofs, floor panels under floor screed and walls (DI, DEO dg, WI); exterior insulation of roof or ceiling under cover or waterproofing and wall behind covering (DAD, DAA, WAB) as well as core insulation for two-shell masonry for exterior walls. This makes CALOSTAT® a suitable insulating material for use in all building types out of living, industrial, office and administration buildings. Facade CALOSTAT® makes it possible to have a particularly narrow facade structure. In this way, facades can be newly built or renovated while complying with the property border, the distance area to neighboring buildings or even while maintaining the available supporting structures. Relevant facade types here are e.g. post-rail facades, hung element facades or concrete sandwich elements. In the case of a new build, the effective insulation with CALOSTAT® and the resulting narrow facade cross section prove themselves, particularly with dense inner-city building development. With a measurement value for heat conductivity of just 0.02 W/(m*K) – in accordance with ETA-16/0587 – the wall structure can be reduced by up to 50% compared to the use of conventional mineral insulating materials. This in turn increases the design options for planners and architects. Further advantages are that lower wall structures in facade construction mean less structural load and that fewer materials are required, and in prefabricated construction that the transport capacities are increased thanks to the thinner wall structures. Solid construction In new buildings, CALOSTAT® is suitable for core insulation in insulating bricks, but also in facing bricks and two-shell masonry or as core insulation in concrete and lightweight prefabricated concrete parts. In restoration work, solid construction houses can be insulated systematically without losing their character. Interior insulation As a thermal upgrade of interior insulation, for example in building renovations, it is possible to use CALOSTAT® with mineral building materials e.g. made from calcium silicate, bricks or porous concrete. CALOSTAT® is then applied to the wall in the form of a breathable mineral composite material. This creates a very narrow capillary-active interior insulation which was not previously possible in this form. Ceiling and floor insulation As insulation for ceilings and floors, CALOSTAT® makes it possible to retain or create a barrier-free building structure, particularly when performing renovation work in existing buildings. In the case of cavity flooring, CALOSTAT® fulfills the high fire protection requirements.
Classification number 2.24.02
Classification
Class name : Hierarchy level
  • OEKOBAU.DAT: 2.24.02 Insulation materials / Silicium dioxide based / Hydrophobic panels
  • IBUCategories: null / null / null
General comment on data set CALOSTAT® is a high-performance insulating material based on synthetically amorphous silicon dioxide. From a chemical standpoint, this corresponds to quartz in a non-crystalline structure. The present EPD describes a mineral insulation board for construction applications, such as facade elements, pre-cast concrete parts, core insulation, pre-wall shells and construction elements such as doors and windows, as well as for the optimization of technical building equipment. CALOSTAT® boards are self-supporting lightweight construction elements, the essential characteristic features of which are a low heat conductivity (0.02 W / (m*K)) in a wide temperature range, flame-resistance and chemical stability. CALOSTAT® is a non-flammable material which is assigned to building material class A in accordance with DIN 4102. By definition, CALOSTAT® is a super insulation material as it provides better insulation than still air. The insulating material described here is produced by pressing boards under a high level of pressure. The material is gray and has a raw density of 165 kg/m³.
Copyright Yes
Owner of data set
Quantitative reference
Reference flow(s)
  • - 1.0 * 1.0 m3 (Volume)
Material properties of the reference flow
    • conversion factor to 1kg: 0.03 -
    • gross density: 33.0 kg/m^3
Time representativeness
Data set valid until 2023
Technological representativeness
Technology description including background system CALOSTAT® is manufactured in accordance with DIN ISO 9001. The quality assurance is ensured by way of internal and external product and production inspections in accordance with the building supervisory authority regulations. The product quality is documented by way of conformity labeling for construction products and the resulting monitoring inspections, as well as test certificates. Technical data: The construction data refers to the product CALOSTAT® in accordance with ETA-16/0587. Declared unit: All details relate to a cubic meter of CALOSTAT® with a raw density of 165 kg/m3.

Indicators of life cycle

IndicatorDirectionUnit Production
A1-A3
Installation
A5
Transport
C2
Waste processing
C3
Disposal
C4
Recycling Potential
D
Input
  • 3676
  • -0.1665
  • 3.801
  • 1.282
  • 8.259
  • -2621
Input
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Input
  • 3676
  • -0.1665
  • 3.801
  • 1.282
  • 8.259
  • -2621
Input
  • 1.095E+4
  • -1.577
  • 65.5
  • 1.966
  • 98.61
  • -5544
Input
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Input
  • 1.095E+4
  • -1.577
  • 65.5
  • 1.966
  • 98.61
  • -5544
Input
  • 0
  • 0
  • 0
  • 0
  • 0
  • 165
Input
  • 7.5E-20
  • 0
  • 0
  • 0
  • 0
  • -5.113E-20
Input
  • 1.137E-18
  • 0
  • 0
  • 0
  • 0
  • -7.749E-19
Input
  • 32.27
  • 0.0007617
  • 0.003378
  • 0.0006033
  • 0.01155
  • -30.39
Output
  • 0.000003126
  • 0
  • 2.738E-9
  • 7.147E-10
  • 6.253E-9
  • -0.0000017
Output
  • 6.2
  • 0
  • 0.01057
  • 0.001531
  • 165.2
  • -1.629
Output
  • 0.8907
  • -0.0001331
  • 0.00006285
  • 0.0001575
  • 0.0004098
  • -0.1133
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 165
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0

IndicatorUnit Production
A1-A3
Installation
A5
Transport
C2
Waste processing
C3
Disposal
C4
Recycling Potential
D
  • 619.7
  • 0.1613
  • 4.802
  • 0.1549
  • 7.168
  • -403.1
  • 0.00001695
  • -1.073E-8
  • 1.686E-15
  • 7.071E-15
  • 1.461E-14
  • -0.000002805
  • 0.1381
  • -0.00003473
  • -0.007243
  • 0.00001425
  • -0.006157
  • -0.1158
  • 1.365
  • -0.0006401
  • 0.01852
  • 0.0001701
  • 0.03265
  • -1.03
  • 0.393
  • -0.00001618
  • 0.004633
  • 0.0000354
  • 0.006237
  • -0.3001
  • 0.0005595
  • -8.883E-8
  • 4.302E-7
  • 6.454E-8
  • 6.678E-7
  • -0.0001059
  • 8461
  • -1.129
  • 65.24
  • 1.56
  • 97.37
  • -5072