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Process Data set: HENSOTHERM® 410 KS / 420 KS / 421 KS / 461 KS / 471 KS und RENITHERM® PMA 600 HD / 1200 HD (en) en de

Tags Dieser Datensatz ist Bestandteil der ÖKOBAUDAT.
Key Data Set Information
Location GLO
Reference year 2019
Name
HENSOTHERM® 410 KS / 420 KS / 421 KS / 461 KS / 471 KS und RENITHERM® PMA 600 HD / 1200 HD
Use advice for data set Scope: This document refers to HENSOTHERM® 410 KS / 420 KS / 421 KS / 461 KS / 471 KS and RENITHERM® PMA 600 HD / 1200 HD. Specific data from the Rudolf Hensel GmbH manufacturing plant in Börnsen was used for generating this LCA. This LCA is based on data from 2018 which corresponds with the annual average. System boundary: Type of EPD: cradle to plant gate. The following information modules are defined in this study as system boundaries: A1-A3 Product stage: • A1, Raw material supply • A2, Transport to manufacturer • A3, Production A total of three information modules are reviewed in order to obtain an accurate record of the indicators and environmental impact of the declared unit. Information modules A1 to A3 outline the provision of raw materials, transport to the production facility and the actual product production process. All preliminary products are procured mainly in Germany. Transport is exclusively by truck. The following process diagram depicts the production process on which this is based. Fig.: Flow chart of the production process
Technical purpose of product or process Fire protection of steel components with H and I profiles (columns and beams) and hollow sections for a fire resistance duration of up to 180 minutes in accordance with /EN13501-2/ and for design temperatures of 350 °C to 750 °C. The products are suitable for galvanised surfaces. In general, the complete coating system consists of a suitable anti-corrosion primer, the fire protection coating and, if required, a suitable topcoat. Primers and topcoats are not components of this EPD. European Technical Assessment in accordance with /EAD 350402-00-1106/: The main application of HENSOTHERM® 410 KS is for fire resistance durations of 30 – 60 minutes; HENSOTHERM® 420 KS and HENSOTHERM® 421 KS mainly cover the range from 90 − 120 minutes. Approval in accordance with Warrington Certifire Ltd. – /TS15/, Intumescent Coatings for Steelwork: The main application of HENSOTHERM® 461 KS is for fire resistance durations of 30 – 60 minutes; HENSOTHERM® 471 mainly covers the range from 90 − 180 minutes. RENITHERM® PMA 600 HD is a multiple listing transfer from HENSOTHERM® 461 KS while RENITHERM® PMA 1200 HD is a multiple listing transfer from HENSOTHERM® 471 KS. All fire protection coatings referred to above are mainly used indoors and in open buildings. They are not to be used on construction units that are constantly exposed to rain or moisture or aggressive gases for a longer period of time.
Classification number 5.9.01
Classification
Class name : Hierarchy level
  • OEKOBAU.DAT: 5.9.01 Coverings / Fire protection / Interior and exterior coatings
  • IBUCategories: null / null / null
General comment on data set HENSOTHERM® 410 KS / 420 KS / 421 KS / 461 KS / 471 KS and RENITHERM® PMA 600 HD / 1200 HD are water-based intumescent fire protection coatings. They are factory-produced dispersion coatings with organic binding agents, water, mineral fillers, pigments and additives. The coatings are classified as low-emission, and contain no borates, plasticisers, halogens, formaldehydes or alkylphenol ethoxylates (APEO). The fire protection coatings are part of the "Green Product Line" of Rudolf Hensel GmbH.
Copyright Yes
Owner of data set
Quantitative reference
Reference flow(s)
Material properties of the reference flow
    • conversion factor to 1kg: 1.0 -
    • gross density: 1400.0 kg/m^3
Time representativeness
Data set valid until 2024
Technological representativeness
Technology description including background system HENSOTHERM® 410 KS / 420 KS / 421 KS / 461 KS / 471 KS and RENITHERM® PMA 600 HD / 1200 HD are manufactured in a fully-automatic dispersing unit. The dosage of the liquid raw materials is effected largely automatically; powders are dosed manually. The preliminary products required for manufacture are made available after an inspection of the incoming materials. After the batches have been produced, an internal quality control is carried out. This comprises technical quality characteristics relating to paint and fire protection requirements. Besides the internal factory control, official external monitoring takes place at regular intervals. Technical data: HENSOTHERM® 410 KS / 420 KS / 421 KS / 461 KS / 471 KS and RENITHERM® PMA 600 HD / 1200 HD do not contain any hazardous substances exceeding the limit values in accordance with the /REACH Directive, Annex XVII/ and the /ECHA candidate list/ of substances of very high concern. Declared unit: The declared unit is a fire retardant by Rudolf Hensel GmbH with the designations HENSOTHERM® 410 KS / 420 KS / 421 KS / 461 KS / 471 KS or RENITHERM® PMA 600 HD / 1200 HD, with packaging. The calculated weight is one kilogram of the fire retardant. The packaging is also included in the calculation. The following table depicts the data on the declared unit.

Indicators of life cycle

IndicatorDirectionUnit Production
A1-A3
Input
  • 2.344
Input
  • 0
Input
  • 2.344
Input
  • 23.65
Input
  • 12.12
Input
  • 35.77
Input
  • 0
Input
  • 0
Input
  • 0
Input
  • 31.98
Output
  • 2.92E-8
Output
  • 0.005611
Output
  • 0.0002761
Output
  • 0
Output
  • 0
Output
  • 0
Output
  • 0
Output
  • 0

IndicatorUnit Production
A1-A3
  • 1.813
  • 1.07E-7
  • 0.0009694
  • 0.02015
  • 0.003281
  • 0.000008134
  • 33.56